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From barley intake to kilning and storage, maltings facilities rely on a wide range of mechanical and electrical systems working reliably, day in and day out. Downtime isn’t just inconvenient; it can impact product quality, energy costs and production schedules.
At Gibbons Engineering Group, we work alongside businesses in food and process industries to support exactly these kinds of environments. While every maltings operation is different, the challenges faced across the sector are often similar, and that’s where our experience really adds value.
Keeping Maltings Moving
Maltings sites depend heavily on motor-driven equipment to keep materials flowing smoothly through each stage of the process. Conveyors, elevators, fans and mixers all need to perform reliably, often in demanding conditions.
Gibbons supplies and supports electric motors and drives that are selected, configured and installed to suit the application, whether that’s a new installation, a planned upgrade, or a replacement for ageing equipment. We also offer custom options such as bespoke paint finishes and tailored nameplates, helping OEMs and plant operators maintain consistency across their equipment.
Improving Efficiency Without Overcomplicating Things
Energy efficiency is a growing priority across the maltings sector, particularly where large fans and continuous-running machinery are involved. Variable speed drives can play a key role here, allowing equipment to run only as hard as it needs to, reducing energy consumption, wear and operating costs.
Rather than pushing overly complex solutions, our focus is on practical improvements that deliver real benefits. From drive selection and commissioning to upgrades on existing systems, we help maltsters get more from their equipment without unnecessary disruption.
Installation, Upgrades and Planned Works
Maltings sites often evolve over time, with plant upgrades and process changes introduced to improve throughput or efficiency. Gibbons supports these changes with on-site services including installation, commissioning and integration of new equipment into existing systems.
Whether it’s upgrading a drive on a large fan, installing new motors on conveyors, or supporting wider electrical and mechanical works, our engineers are experienced in working within live industrial environments, keeping safety, coordination and downtime firmly in mind.
Repair, Refurbishment and Ongoing Support
Not every challenge requires brand-new equipment. In many cases, repairing or refurbishing existing motors and drives can be a cost-effective and sustainable solution.
Gibbons offers motor rewinds, repairs and testing, helping to extend the life of critical assets. Combined with condition monitoring and fault diagnosis, this approach allows potential issues to be identified early, reducing the risk of unexpected failures during busy production periods.
For added peace of mind, we also provide emergency support and drive hire services, helping maltings operations stay resilient when the unexpected does happen.
A Partner That Understands Process Environments
What sets Gibbons apart is not just the products we supply, but the way we work. Maltings facilities share many similarities with other process-driven industries we support, from water and utilities to food manufacturing, where reliability, efficiency and long-term support matter more than quick fixes.
By taking the time to understand how equipment is used on site, we’re able to offer solutions that are practical, scalable and built around real operational needs.
Supporting Maltings Today and Tomorrow
As the maltings sector continues to modernise and focus on efficiency, sustainability and reliability, having the right engineering partner makes a real difference.
Whether it’s supplying motors and drives, supporting installations and upgrades, or keeping existing equipment running through repair and maintenance, Gibbons Engineering Group is well-placed to support maltings operations, now and into the future.
For more information on Supporting the Maltings Sector with Practical Engineering Expertise talk to Gibbons Engineering Group Ltd