About us

Stator Systems

For over 30 years Stator Systems has been designing, manufacturing and supplying production equipment allied to the electric motor, generator & automotive industries.

Our wide range of semi and fully automatic systems are designed specifically to suit the customers’ requirements and can satisfy the vast majority of stator and rotor applications.

We can design, manufacture and supply a full range of machines which include :

Stator lamination welding machines Stator slot insulating machines Stator coil winding machines Stator coil inserting machines Stator coil pre-forming machines Stator final forming machines Stator single end lacing machines Stator double end lacing machines Stator skew and welding machines Stator trickle impregnation machines Stator roll dip imregnation machines Stator tube fusing machines for lead connections Stator thermo crimping machines for lead connections

2 and 4 pole insulation preparation machines 2 pole rotor winding machines for portable generator / alternator applications 4 pole rotor winding machines for industrial generator / alternator applications rotor impregnation machines

armature slot insulation machines armature coil winding machines armature impregnation machines

needle winding machines multiple flyer winding machines

Vision systems for accurate alignment of components

With the assistance of our business partners within the industry, our aim is always to provide a high level of quality equipment with the latest technology and first class support to all of our clients.

Our business partners are :

Samatic Winding machines (Israel) FASP Technologies (Italy) FVZ Technologies (Italy) Castech (Italy) Mazzali Impregnation Systems (Italy)

We look forward to assisting your company with its requirements.


Products

Automatic Stator Slot Insulating Machines

Automatic Stator Slot Insulating Machines

Automatic stator slot insulating machines are available in either vertical or horizontal style of loading. All machines are very flexible with quic...

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Automotive Production Equipment

Automotive Production Equipment

For over 25 years Stator Systems has been designing, manufacturing and supplying production equipment allied to the electric motor, generator & automo...

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Coil Winding

Coil Winding

A range of flexible arbor winding machines from Samatic which can handle up to 50 wires in parallel.

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Coil Winding Machines

Coil Winding Machines

A wide range of flexible coil Samatic winding machines are available which are capable of winding many wires in parallel. Models : Samatic 1002 ...

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Commutator placing

Commutator placing

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Commutator turning

Commutator turning

Electrical testing.

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Conveyor Lines

Conveyor Lines

Pallet and conveyor lines Automatic handling and transfer systems

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Core Build

Core Build

Core build including welding and cleating.

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Cuffed Slot Liners

Cuffed Slot Liners

Our CSI slot insulation preparation machine allows for flexible production of cuffed slot liners and slot closure wedges. The machine can accommodate ...

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Electric Motor Production Equipment

Electric Motor Production Equipment

For over 25 years Stator Systems has been designing, manufacturing and supplying production equipment allied to the electric motor, generator & automo...

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Electrical testing

Electrical testing

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Final End Coil Forming Machines

Final End Coil Forming Machines

Choose from a flexible range of final end forming machines. These can be supplied in either horizontal or vertical style.

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Generator Production Equipment

Generator Production Equipment

For over 25 years Stator Systems has been designing, manufacturing and supplying production equipment allied to the electric motor, generator & automo...

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Horizontal Shed Winding and Coil Inserting Machines

Horizontal Shed Winding and Coil Inserting Machines

Horizontal shed winding and coil inserting machines from FASP.

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Horizontal Shed Winding Machines

Horizontal Shed Winding Machines

Horizontal shed winding machines from FASP.

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Insertion of shaft

Insertion of shaft

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Pallet Lines

Pallet Lines

Pallet and conveyor lines Automatic handling and transfer systems

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Pre End Coil Forming Machines

Pre End Coil Forming Machines

Choose from a flexible range of pre-end coil forming machines. These can be supplied in either horiztonal of vertical style.

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Production Equipment

Production Equipment

For over 25 years Stator Systems has been designing, manufacturing and supplying production equipment allied to the electric motor, generator & automo...

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Refurbished Coil Inserting Equipment

Refurbished Coil Inserting Equipment

New and refurbished coil inserting equipment. New tooling and spare parts i.e lamellas, wedge guides and wedge pushers Stand alone coil inserting m...

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Single End Lacing Machines

Single End Lacing Machines

We offer an excellent range of fully mechanical single & double end lacing machines. Flexible machines with PLC controls which makes operating and set...

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Skew and Weld Machine

Skew and Weld Machine

Fully automatic machine for skewing and welding of stators.

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Slot Closure Wedges

Slot Closure Wedges

Our CSI slot insulation preparation machine allows for flexible production of cuffed slot liners and slot closure wedges. The machine can accommodate ...

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Slot insulating

Slot insulating

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Slot Liners

Slot Liners

The developed width of the material used is calculated on the size of the slot in the stator. This means that only one width of insulation paper is re...

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Stator Systems

  • Unit 10 Ste Ives
  • Enterprise Centre
  • Caxton Road
  • St Ives
  • PE27 3LS

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