About us

Rojac Urethane Limited

Rojac Urethane Ltd is a growing innovative company that specialises in the production of moulded polyurethane foam components.

The Company is situated at Wednesbury in the West Midlands and occupies a 24000 square foot site on the Automotive Components Park. We are just a few miles from Junction 9 on the M6 and only 20 miles from Birmingham International Airport.

The company was first established in 2007 by Duncan Blakemore formally of Rojac Tooling Technologies and Alan Newell previously of Fehrer GB to fill a niche in the polyurethane foam market where customers can be supported both in low volume/prototype projects as well as full volume specialist programmes.


Products

 Aerospace Polyurethane Foam Moulded Components

Aerospace Polyurethane Foam Moulded Components

We are specialists in polyurethane foam moulded components for the Aerospace industries including graphite seating foams, flame retardant integral ski...

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 Agricultural Machinery Polyurethane Foam Moulded Components

Agricultural Machinery Polyurethane Foam Moulded Components

Our agricultural machinery PU foam moulded components can include moulded in inserts, frames, clips etc..

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 Automotive Foam Seating Testing Services

Automotive Foam Seating Testing Services

Our range of automotive seating HR flexible foam systems have been tested extensively to JLR standards.

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 Automotive Industry Polyurethane Foam Moulded Components

Automotive Industry Polyurethane Foam Moulded Components

Specialists in polyurethane foam moulded components for the Automotive industry including seating foams, armrests, headrests, interior trim and sound ...

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 Automotive Seat Foam Moulding Development

Automotive Seat Foam Moulding Development

Rapid prototype foam moulding is perfect for Automotive seat foam moulding development. Please contact us to discuss your requirements.

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 CMHR Flexible Foam

CMHR Flexible Foam

This is a flame retardant flexible PU cold cure moulded MDI foam formulated for mass transit and furniture foams components

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 CNC Milled Foams For Quick Manufacture

CNC Milled Foams For Quick Manufacture

CNC milled foams are a great solution allowing for quick manufacture of foam seating for comfort and design evaluation before progressing to rapid pro...

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 CNC Milled Seat Foam Manufacture

CNC Milled Seat Foam Manufacture

Milled seat foams are CNC machined from in-house pre-moulded blocks enabling us to match the production PU foam system plus hardness and density.

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 Combustion Modified High Reliance Flexible Foam

Combustion Modified High Reliance Flexible Foam

This high reliance flexible foam that complies to Crib 5 flamability with a large hardness and density range and good physical properties.

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 Defence Industry Polyurethane Foam Moulded Components

Defence Industry Polyurethane Foam Moulded Components

We offer design, development, prototyping and production of PU foamblast seating for armoured vehicles, light tactical vehicles, counter terrorism veh...

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 Dual Hardness Seat Foam Milling

Dual Hardness Seat Foam Milling

* Seat foams milled from CAD to part in days * Milled from pre-moulded foam blocks to match production * PU system * Hardness and density controlled...

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 Expanded Polypropylene Robotic CNC Milling

Expanded Polypropylene Robotic CNC Milling

Having the in-house ability to mould bespoke foam blocks to desired hardness, density and flame retardancy enables for a flexible solution to milled f...

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 Flexible Graphite Filled In-tumescent Seating Foam

Flexible Graphite Filled In-tumescent Seating Foam

Combustion modified high reliance (CMHR) flexible graphite filled In-tumescent seating foam for Rail and Aerospace seating projects that demand to mee...

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 Flexible Production Foam Mouldings

Flexible Production Foam Mouldings

* Three shifts means 24 hour production * High pressure foam machines * Low pressure foam machines * Production carousel with Kuka Robot 6 axis * ...

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 Flexible PU Cold Cure Moulded MDI Foam

Flexible PU Cold Cure Moulded MDI Foam

Hardness range 4 - 25 kPa Density range 50 - 125 KgM3 Flammability and tests FMVSS302 JLR standard STJLR.51.5142

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 Foam Mould Tooling Design

Foam Mould Tooling Design

All foam mould tooling is developed in house, tooling can be manufactured straight from CAD data supplied or reverse engineered from samples, we also ...

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 High Quality Complex Foam Milling

High Quality Complex Foam Milling

Our Robot is capable of creating the highest quality complex and unusual geometries including complex undercuts and 3D objects with a massive reach an...

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 High Reliance Flexible Foams

High Reliance Flexible Foams

This is a high reliance flexible foam that complies to automotive standards including JLR standard STJLR.51.5142 with a wide hardness and density rang...

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 HR Flexible Foam Materials

HR Flexible Foam Materials

This is a flexible PU cold cure moulded MDI foam formulated for automotive vehicle seating projects.

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 Integral Skin Production Foam Mouldings

Integral Skin Production Foam Mouldings

* Three shifts means 24 hour production * High pressure foam machines * Low pressure foam machines * Production carousel with Kuka Robot 6 axis * ...

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 Integral Skin PU Foam Moulding

Integral Skin PU Foam Moulding

Integral skin polyurethane moulded foam features a moulded, flexible, tear-resistant outer skin. This skin is formed during the moulding process and p...

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 Medical Industry Polyurethane Foam Moulded Components

Medical Industry Polyurethane Foam Moulded Components

Medical moulded foam parts can include antibacterial additives on surfaces, hardness and density can be changed and controlled independently, dual har...

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 Metal Tooling For Integral Skin PU Foams

Metal Tooling For Integral Skin PU Foams

We can offer a range of metal tooling for integral skin PU foams which can also include texture / graining.

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 Milled High Resilience Flexible Foams

Milled High Resilience Flexible Foams

Our range of milled foams can include High Resilience Flexible Foams to FMVSS302, CMHR flame retardant to Crib 5 - BS 5852 and Graphite Foams flame re...

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 Moulded Production Intent PU Foams

Moulded Production Intent PU Foams

We can offer CAD to moulded production intent PU foams in typically 7-10 days. Please contact us to discuss your requirements.

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 Moulded PU Foam Testing

Moulded PU Foam Testing

Moulded PU foams are extensively tested as needed for each market sector and customers quality standards.

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 Polyurethane Foam Mould Tooling

Polyurethane Foam Mould Tooling

We are a UK-based company specialising in Polyurethane Foam Mould Tooling. Polyurethane Foam Mould Tooling - Rojac specialise in the design and manuf...

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 Polyurethane Foam Production Hardness Testing Solutions

Polyurethane Foam Production Hardness Testing Solutions

Polyurethane Foam production hardness testing and capability studies are also carried out for all production PU foam moulding.

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 Pre-Formed Foam Block Milling

Pre-Formed Foam Block Milling

Milled into pre-moulded foam blocks to the correct hardness and density featuring a hardness range usually from 4 - 25 kPa and a density range 50 - 12...

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 Production Foam Moulding Services

Production Foam Moulding Services

* Three shifts means 24 hour production * High pressure foam machines * Low pressure foam machines * Production carousel with Kuka Robot 6 axis * ...

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News

Case Study - Bentley Motors

Case Study - Bentley Motors

The challenge Bentley Motors is a British manufacturer of luxury cars and SUVs, continually developing new and exciting vehicle interiors, Bentley al...

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Case Study - Leading Aerospace Component Manufacturer

Case Study - Leading Aerospace Component Manufacturer

The challenge A leading UK based Aerospace design, production and repair organisation, providing a ‘one-stop-shop’ solution for design, test, manufac...

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Case Study - Diamond Seating

Case Study - Diamond Seating

The challenge Diamond Seating refurbish the interiors of Britain's rolling stock, anywhere in the country, they strip existing seating and refurbish ...

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Case Study - MULTIMAC

Case Study - MULTIMAC

The challenge Multimac is a unique, multiple child seat system, which fits securely on the back seat of your car, and accommodates children from birt...

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Case Study - Lear Corporation

Case Study - Lear Corporation

The challenge Lear Corporation are the world leader in luxury & performance automotive seating, the development of new seating projects involves exte...

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Rojac Expansion

Rojac Expansion

Rojac Urethane Limited has experienced substantial growth over the past few years, this along with continual investment in new machinery and processes...

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Jaguar XJ Ultimate

Jaguar XJ Ultimate

Rojac Urethane Limited have recently been awarded the production seat moulding business for the Jaguar XJ Ultimate. The rear seats of the Jaguar XJ U...

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BSI ISO 9001:2008 Accreditation

BSI ISO 9001:2008 Accreditation

Rojac Urethane are pleased to announce their recent accreditation to ISO 9001:2008 by BSI Quality Assurance Rojac Urethane specialise in moulding PU...

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Range Rover Autobiography Ultimate

Range Rover Autobiography Ultimate

Individual back seats moulded by Rojac Urethane The Ultimate will be limited to just 500 vehicles worldwide, and will be produced to individual order...

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New hardness test facility

New hardness test facility

Due to be installed early June 2011, Rojac's new foam hardness test machine gives the ability to accurately measure the hardness of PU foam mouldings ...

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Rojac expand thier integral skin and rigid PU foam moulding facility

Rojac expand thier integral skin and rigid PU foam moulding facility

Rojac have recently acquired two additional low pressure PU foam machines expanding their integral skin and rigid PU foam moulding facility. ...

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Tesla - Electric sports car

Tesla - Electric sports car

Rojac Urethane Limited have recently been awarded the production seat moulding business for the Tesla electric sports car. Tesla seating Wit...

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Rojac rapid PU foam mould tooling

Rojac rapid PU foam mould tooling

From CAD to part in 7 days or less! As a cost effective alternative to traditional milled foam samples for prototype and development foam seating p...

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ISO: 9001 Accreditation

ISO: 9001 Accreditation

Rojac Urethane are pleased to announce their recent accreditation to BS EN ISO 9001:2008 by UKISO. Rojac Urethane specialise in moulding PU foam co...

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New - Rapid tooling!

New - Rapid tooling!

As a cost effective alternative to milled foam samples we specialise in low cost rapid foam tooling manufactured directly from CAD data. This process...

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Rojac Urethane Limited

  • Hallens Drive
  • Wednesbury
  • West Midlands
  • WS10 7DD

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