Why materials handling matters, design of pharmaceutical manufacturing plant

In pharmaceutical OSD manufacturing facilities, the ways in which powders, granules, tablets and capsules are moved between production processes can significantly affect productivity. We discuss how taking a lean approach to materials handling can reduce waste, save costs and improve product quality. What is ‘lean’ manufacturing? The lean philosophy is all about increasing productivity, reducing costs, and improving value for customers. Taking the lean approach means doing things in the most efficient way possible so as not to waste, time, energy or money. Use the lean philosophy when looking at the design of pharmaceutical manufacturing plant. In the crowded pharmaceutical oral solid dosage (OSD) product marketplace, taking a lean approach to materials handling can reduce inefficiency and help manufacturers to find that competitive edge. What is materials handling? Let’s take the example of pressing tablets: a mixture of ingredients is fed into the tablet press at one end, and tablets of a uniform shape and size emerge at the other. However, this process is not isolated. Before reaching the tablet press, the ingredients must be measured, dispensed and blended, and why materials handling matters tablet press design of pharmaceutical manufacturing plantonce the tablets have been made, they then need to be packaged into bottles or blister packs containing the correct number of units. Materials handling refers to the ways in which materials are fed from one part of the overall manufacturing process to another. There are 3 main options:

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