Case Study - Lear Corporation

The challenge Lear Corporation are the world leader in luxury & performance automotive seating, the development of new seating projects involves extensive design and testing of seating foams, this can be for design, comfort, trim development and more, the challenge is completing these design and testing stages in a very short period of time allowing rapid development of seating foams through to full production moulding. The solution Over the years Rojac have worked closely with Lear Corporation to develop a range of solutions for rapid PU foam seat moulded parts, the rapid tooling and moulding process goes typically from CAD to moulded seat foams in days whereas aluminium tooling is manufactured to support prototype builds right through to production even supporting early production moulding or full volume specialist programmes if required. The outcome Rojac have supported Lear on many luxury & performance automotive seating projects, involved from early prototype right through to production often moulding technically challenging parts with dual hardness and multiple inserts. With our extensive experience in automotive seating foams Rojac offer a rapid reliable service.

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